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  1. Home
  2. Flexible and scalable circular connectors in harsh environments

Flexible and scalable circular connectors in harsh environments

Modular architectures and high productivity are the key to success in mechanical engineering and robotics. Flexible and reliable interfaces are essential in paving the way.


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The ICC 20 from HARTING sets new standards for industrial circular connectors. From drives in robotics and automation to energy-intensive applications such as welding robots. The design enables efficient solutions for power, signal and data transmission.

Pre-assembled and tested cable assemblies from HARTING also save time by enabling shared production. The application fields range from robotics and automation through to mobile machinery and energy grid infrastructures.

Welding robots benefit from space-savings


Applications with limited space or assembly specifications like circular dresspacks only permit circular connectors. The cylindrical shape makes them easier to handle. Modular inserts ensure the same flexibility, known from rectangular connectors.

HARTING has expanded the ICC 20 series to include the Single Pole so that users can transmit significantly higher power for machines and devices. A single connector transmits up to 400A/600V, making it suitable for energy-intensive applications such as robot arms for heavy load handling or high-performance welding robots.

Compared to other solutions available on the market, this option enables space savings of up to 20% and 50% higher power in given space. It enables designers to offer high performance solutions in a limited space.

Other areas of application for the single pole version include mobile machinery and energy grid infrastructures.

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HARTING ICC 20 Single Pole with touch-safe contacts

Accelerated tool changes enable higher productivity


A highly flexible production line needs many tool-changes. Sometimes they require manual steps in between, e.g. to change-over pneumatic tools. The new ICC 20 can handle pressure and overpressure thanks to integrated check valves. Pneumatic tools can be changed in a fraction of the time needed in the past, leading to a higher availability of the unit.

The Single Pair Ethernet (SPE) integration also offers advantages over classic RJ45 solutions for harsh environments. If a pick process requires monitoring by camera, the connection can be established with a vibration- and future-proof SPE connection.

The key to modular, scalable architectures and high productivity

Web-Seminar | The key to modular, scalable architectures and high productivity

The seminar will explore success factors for machine manufacturers, including modular methods, valuable interfaces, and the role of digital twins.


WATCH WEB-SEMINAR NOW

High flexibility in the smallest of space


Robotic applications often require the greatest possible flexibility in the smallest possible space. With the ICC 20, HARTING offers a highly flexible and modular industrial circular connector. In addition to the standard inserts for combining power, signal, data or pneumatics, it enables the integration of all inserts from the proven Han® 3A rectangular connector series.

This enables a wide range of particularly efficient solutions for power, signal and data transmission - from simple Han® C, Han D® or Han® E blocks to USB, RJ45 and other data interfaces. The size 3A insulators also offer various termination technologies, such as the new tool-free Push-In technology. This flexibility means there are more than 50 different combinations of inserts.

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Maximum flexibility with up to 50 different connector inserts

Customer benefits at a glance:


  • Space reduction of up to 20% for single interfaces, ideally for circular dresspacks

  • Up to 50% higher performance in given space (e.g. 400A for high performance welding)

  • Future-proof: driver of Single Pair Ethernet (SPE) technology

  • Cost savings due to Tested pre-assembledcable solutions enabling shared production

  • Time savings due to easy installation and accelerated tool-changes

  • Highly flexible due to modular concept (up to 50 different inserts) incl. a broad range of different termination technologies (e. g. Push-In for tool-less field installation)

  • Suitable for robotics & automation, electrical grid and mobile working machines

»

In the past, we often had space problems with circular dresspacks. With the ICC 20, we now have a modular, flexible solution for these requirements. We also had difficulties with RJ45 connectors due to vibrations. The industrial-grade SPE integration offers significant advantages here. The 400 A contact inserts also allow high-performance welding processes to be automated profitably. The variety of possible inserts and termination technologies makes it easier to change tools.

Karl-Heinz Kösters (ELROTEC GmbH)

Karl-Heinz Kösters

CEO

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Industrial automation for efficient processes

ELROTEC combines experience and the latest technologies in the development of customised automation solutions for industry. More effective operating processes result in increased safety and cost savings.


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Would you like to find out more about the ICC 20? Request your free sample to get a first impression.

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